Review of in-house SMD Soldering

Having our own internal capability for high quality assembly of SMD PCBs for prototyping and small manufacturing batch runs has always been essential to meet customer lead times. Without a large multi-zone heater reflow oven and the possibility of tweaking parameters to optimise production yield, this is not a straightforward task. This has been compounded by the move to lead-free soldering and the same PCB having a large range of size and weight of components and tracking / flooding. Historically a modest size convection reflow oven has been used by SPS but it was apparent that a higher performance oven would be required for future use. An internal review of different reflow technologies was carried out by our production department and advice sought from various suppliers. After poor results from trialling a popular oven specifically designed for low volume / batch work, advice was sought from Electronics Yorkshire. They recommended using vapour phase technology which SPS was familiar with as a technology as it has been used for many years for soldering copper base plates to the underside of the DBC in isolated power modules.

New Member of the Team

As a result of a significant increase in both manufacturing and development work, SPS has taken on another full time engineer. Kyriakos Papameletis (Kyri) recently completed his Master’s degree at Leeds University in “Electrical Engineering and Renewable Energy Systems”. He will be assisting with supporting test and debug work in manufacturing as well as development work on the design side of the business. This means that we now have 7 Engineers on the development side of the business who all studied at Leeds University and between us we have 3 PhD.s, 3 Masters and 5 Bachelor Degrees!! Two of us are also Chartered Engineers – the equivalent of P.E for our North American colleagues.

Equipment Update

After a 1 month trial, SPS has gone ahead with purchasing a combined frequency response and wide bandwidth impedance analyser (PSM1735 + IAI fixture) manufactured by UK company Newton’s 4th Limited. Having access to this piece of equipment will allow more accurate and reliable characterisation of the frequency response of the significant range of complex control systems that SPS develops.

The previous piece of equipment SPS used for this was limited in its ability and was reaching the end of its life. The Impedance Analysis Interface module will also assist SPS with assessing the performance of both standard and custom designed components all the way up to 35 MHz which is an essential part of switched-mode power conversion and Electromagnetic Compatibility development work.